Chennai, May 22: Incidents of cars getting trapped in flooded urban roadways and underpasses are increasing across urban India. A team of engineering faculty members and student researchers at SSN College of Engineering has developed a safety mechanism that could significantly improve survival chances during such emergencies.

SSN College of Engineering Students Develop Roof-Exit Technology to Help Passengers Escape Drowning Vehicles.

The innovation, titled ‘Improved Escape Worthiness of Car Occupants Under Drowning Environment’, introduces a roof-opening escape system designed to activate when a vehicle begins to submerge in water, addressing a critical safety gap where conventional car doors often fail to open due to external water pressure.

The innovation has been developed by Dr S. Suresh Kumar, Associate Professor, Department of Mechanical Engineering, along with student researchers B. Vishal and Neil Ashwin Raj, highlighting SSN’s focus on student-led, application-driven engineering research.

Vehicle especially cars submersion incidents, whether caused by floods, accidents near water bodies, or extreme weather conditions, can turn fatal, as passengers are often unable to open doors or find viable exit routes within a limited time window. The innovation developed at SSN aims to significantly improve survival chances by creating a larger and more accessible escape path.

In many drowning scenarios, passengers are left with only a narrow window to escape, as rising water levels and pressure differences make door operation nearly impossible. Existing vehicle designs offer limited alternatives, often leaving occupants trapped inside. The invention can also be used by the occupants to come out of the burning car with doors jammed. This invention will act as an additional way to rescue the occupants from the crumbled car.

The SSN-developed system uses a combination of sensors and a pneumatically controlled mechanism to detect submersion conditions and trigger the opening of the vehicle’s roof at an early stage. By enabling a wider and more accessible exit point, the system is designed to support faster evacuation for all occupants, including those seated in the rear.

Unlike conventional approaches that rely on smaller openings or electrically dependent systems, the design focuses on early activation and a non-explosive hybrid control mechanism, ensuring safer and more reliable operation under high-risk conditions.

The technology has undergone extensive validation, including Computational Fluid Dynamics  simulations and full-scale real-time testing on a modified vehicle. The prototype was tested across multiple conditions such as flat sinking, side tilt, and nose-diving scenarios, where it demonstrated consistent performance.

Dr S. Suresh Kumar said,

 “In drowning scenarios, time is extremely limited and conventional escape routes often fail. This innovation focuses on improving escape accessibility under such conditions, with the aim of enhancing passenger safety in real-world situations.”

The team is now exploring opportunities for further development and industry collaboration to assess integration into future automotive safety systems, particularly for regions prone to flooding and water-related hazards.

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